Citation: | HE Kai, PEI Xiangjun, ZHANG Xiaochao, LI Qiang, HOU QianRu, WANG Mengqi, HUANG Shansong, MENG Minghui. Preparation and response surface optimization of lightweight porous structures[J]. Hydrogeology & Engineering Geology, 2024, 51(6): 208-218. doi: 10.16030/j.cnki.issn.1000-3665.202309012 |
As a new type of building material structure, the porous structure still faces problems such as inaccurate optimal ratio and poor compatibility with plants, which affect its application. To determine the optimal ratio of porous structure and improve its mechanical strength while providing a good planting space, this study used lightweight porous volcanic stone as coarse aggregate, cement, fly ash, and water mixed into a cementitious slurry as a binder to produce lightweight porous materials. Relevant porous structure preparation experiments were conducted to explore its physical and mechanical properties at different single factor levels, and then a reasonable range of mix designs was obtained. Response surface methodology was used to obtain the optimal mix ratio of lightweight porous structure with certain compressive strength and good planting space and permeability. The results are as follows:(1)The compressive strength shows a trend of increasing first and then decreasing as the water cement ratio increases. The optimal water cement ratio is located around 0.35. The smaller the aggregate particle size, the higher the compressive strength of the porous structure. However, to meet the requirements of porosity and permeability, selecting an aggregate of about 2 cm is appropriate. (2)The cementitious material in the cementitious slurry is composed of 75% cement and 25% fly ash by mass and contains 0.1% water reducing agent. The dosage should be controlled between about 15%−25%, and should not exceed 30%. (3)Based on the response surface optimization analysis, the optimal mix design for preparing porous structures is as follows: The aggregate particle size is approximately 2 cm; the water cement ratio is 0.377, and the volume fraction of the cementitious slurry is 20.7%. At such design, the porosity, effective porosity, and permeability coefficient are 38.3%, 33.5%, and 2.98 cm/s, respectively. The porous structure under the optimal ratio not only meets its mechanical requirements, but also has good plant compatibility, which can provide the scientific basis for the preparation and application of porous structures.
[1] | 王桂玲,王龙志,张海霞,等. 植生混凝土的含义、技术指标及研究重点[J]. 混凝土,2013(1):105 − 109. [WANG Guiling,WANG Longzhi,ZHANG Haixia,et al. Meaning,technology index and research emphases of planting eco-concrete[J]. Concrete,2013(1):105 − 109. (in Chinese with English abstract)] doi: 10.3969/j.issn.1002-3550.2013.01.029 WANG Guiling, WANG Longzhi, ZHANG Haixia, et al. Meaning, technology index and research emphases of planting eco-concrete[J]. Concrete, 2013(1): 105 − 109. (in Chinese with English abstract) doi: 10.3969/j.issn.1002-3550.2013.01.029 |
[2] | 王俊岭,王雪明,冯萃敏,等. 植生混凝土的研究进展[J]. 硅酸盐通报,2015,34(7):1915 − 1920. [WANG Junling,WANG Xueming,FENG Cuimin,et al. Research progress on the planting eco-concrete[J]. Bulletin of the Chinese Ceramic Society,2015,34(7):1915 − 1920. (in Chinese with English abstract)] WANG Junling, WANG Xueming, FENG Cuimin, et al. Research progress on the planting eco-concrete[J]. Bulletin of the Chinese Ceramic Society, 2015, 34(7): 1915 − 1920. (in Chinese with English abstract) |
[3] | 房嘉铭. 植生型多孔混凝土在生态护坡的应用研究[D]. 重庆:重庆交通大学,2016. [FANG Jiaming. Research on application of green-growing porous concrete in ecological slope protection. [D]. Chongqing:Chongqing Jiaotong University,2016. (in Chinese with English abstract)] FANG Jiaming. Research on application of green-growing porous concrete in ecological slope protection. [D]. Chongqing: Chongqing Jiaotong University, 2016. (in Chinese with English abstract) |
[4] | 吴元梅,郭凯先,贾海峰. 生态混凝土在海绵城市中的应用及其特性试验设计[J]. 混凝土,2018(7):122 − 125. [WU Yuanmei,GUO Kaixian,JIA Haifeng. Application of ecological concrete in sponge city construction and its characteristic experiment design[J]. Concrete,2018(7):122 − 125. (in Chinese with English abstract)] WU Yuanmei, GUO Kaixian, JIA Haifeng. Application of ecological concrete in sponge city construction and its characteristic experiment design[J]. Concrete, 2018(7): 122 − 125. (in Chinese with English abstract) |
[5] | LIU Chang,XIA Yangyang,CHEN Jianguo,et al. Research and application progress of vegetation porous concrete[J]. Materials,2023,16(21):7039. doi: 10.3390/ma16217039 |
[6] | 曾文才. 多孔轻质材料在直立式硬质护岸生态化改造中的应用[D]. 南京:东南大学,2019. [TANG Vantai. Porous lightweight material and its application in the ecological transformation of vertical hard revetment[D]. Nanjing: Southeast University, 2019. (in Chinese with English abstract)] TANG Vantai. Porous lightweight material and its application in the ecological transformation of vertical hard revetment[D]. Nanjing: Southeast University, 2019. (in Chinese with English abstract) |
[7] | KIM H H,PARK C G. Plant growth and water purification of porous vegetation concrete formed of blast furnace slag,natural jute fiber and styrene butadiene latex[J]. Sustainability,2016,8(4):386. |
[8] | MI Renjie,YU Tao,POON C S. Feasibility of utilising porous aggregates for carbon sequestration in concrete[J]. Environmental Research,2023,228:115924. doi: 10.1016/j.envres.2023.115924 |
[9] | RAHMAN M S,MACPHERSON S,AKBARZADEH A,et al. A study on heat and mass transfer through vegetated porous concrete for environmental control[J]. Journal of Cleaner Production,2022,366:132984. doi: 10.1016/j.jclepro.2022.132984 |
[10] | 侯泽彪,刘冠志,赵金昌,等. 均匀设计与正交设计相结合的植生型多孔混凝土配合比设计研究[J]. 混凝土,2023(2):154 − 158. [HOU Zebiao,LIU Guanzhi,ZHAO Jinchang,et al. Study on the mix proportion design of plant-grown porous concrete combining uniform design and orthogonal design[J]. Concrete,2023(2):154 − 158. (in Chinese with English abstract)] doi: 10.3969/j.issn.1002-3550.2023.02.033 HOU Zebiao, LIU Guanzhi, ZHAO Jinchang, et al. Study on the mix proportion design of plant-grown porous concrete combining uniform design and orthogonal design[J]. Concrete, 2023(2): 154 − 158. (in Chinese with English abstract) doi: 10.3969/j.issn.1002-3550.2023.02.033 |
[11] | 李九苏,张安,保安青,等. 粉煤灰基地质聚合物植生混凝土的制备及性能研究[J]. 公路交通科技,2023,40(10):18 − 26. [LI Jiusu,ZHANG An,BAO Anqing,et al. Study on preparation and properties of fly ash based geopolymer vegetation concrete[J]. Journal of Highway and Transportation Research and Development,2023,40(10):18 − 26. (in Chinese with English abstract)] doi: 10.3969/j.issn.1002-0268.2023.10.003 LI Jiusu, ZHANG An, BAO Anqing, et al. Study on preparation and properties of fly ash based geopolymer vegetation concrete[J]. Journal of Highway and Transportation Research and Development, 2023, 40(10): 18 − 26. (in Chinese with English abstract) doi: 10.3969/j.issn.1002-0268.2023.10.003 |
[12] | 曲广雷,闫宗伟,郑木莲等. 基于神经网络与回归分析的多孔混凝土性能预测[J/OL]. 吉林大学学报(工学版),(2023-08-31)[2023-09-02]. [QU Guang-lei,YAN Zongwei,ZHENG Mulian,et al. Performance prediction of porous concrete based on neural network and regression analysis[J/OL]. Journal of Jilin University (Engineering and Technology Edition),(2023-08-31)[2023-09-02]. https://kns.cnki.net/kcms2/article/abstract?v=7gnxONS3vkkAcrnmzh3hGerBVetojOBUVIPujjH5uLCLoq0APV6NZemdOaAP6-G9oll8Z03TsNhPtsOiqiZLyPI97OTnceqZmC3z6za7nlnSCT_BhB3YfYDtaTYRC1ZQNfOt-qL6t9rd27Eg5-3yWSFSqRNGWFPxl4JXdwfgNeIoXaIP5-rzXnvQm3fABwLcdi2VUFssFGmOCaBpu_dyagM_NUIejTmbCzVoUmXGe4YQuJBiEfiy853FfbOhLyNI&uniplatform=NZKPT&language=CHS. (in Chinese with English abstract)] QU Guang-lei, YAN Zongwei, ZHENG Mulian, et al. Performance prediction of porous concrete based on neural network and regression analysis[J/OL]. Journal of Jilin University (Engineering and Technology Edition), (2023-08-31)[2023-09-02]. https://kns.cnki.net/kcms2/article/abstract?v=7gnxONS3vkkAcrnmzh3hGerBVetojOBUVIPujjH5uLCLoq0APV6NZemdOaAP6-G9oll8Z03TsNhPtsOiqiZLyPI97OTnceqZmC3z6za7nlnSCT_BhB3YfYDtaTYRC1ZQNfOt-qL6t9rd27Eg5-3yWSFSqRNGWFPxl4JXdwfgNeIoXaIP5-rzXnvQm3fABwLcdi2VUFssFGmOCaBpu_dyagM_NUIejTmbCzVoUmXGe4YQuJBiEfiy853FfbOhLyNI&uniplatform=NZKPT&language=CHS. (in Chinese with English abstract) |
[13] | 闫滨,张博,闫胜利,等. 多孔混凝土抗冲刷性能影响因素试验[J]. 沈阳农业大学学报,2020,51(2):162 − 168. [YAN Bin,ZHANG Bo,YAN Shengli,et al. Experimental study on the factors influencing the scour resistance of porous concrete[J]. Journal of Shenyang Agricultural University,2020,51(2):162 − 168. (in Chinese with English abstract)] YAN Bin, ZHANG Bo, YAN Shengli, et al. Experimental study on the factors influencing the scour resistance of porous concrete[J]. Journal of Shenyang Agricultural University, 2020, 51(2): 162 − 168. (in Chinese with English abstract) |
[14] | 胡雅璐,张万益,王泉,等. 地球系统科学视角下美国湿地保护修复的经验及启示——以大沼泽地综合修复计划为例[J]. 地质通报,2024,43(8):1305 − 1314. [HU Yalu,ZHANG Wanyi,WANG Quan,et al. Experience and implications of wetland conservation and restoration in the United States from the perspective of earth system science:Take the comprehensive Everglades restoration plan as an example[J]. Geological Bulletin of China. 2024,43(8):1305 − 1314. (in Chinese with English abstract)] HU Yalu, ZHANG Wanyi, WANG Quan, et al. Experience and implications of wetland conservation and restoration in the United States from the perspective of earth system science: Take the comprehensive Everglades restoration plan as an example[J]. Geological Bulletin of China. 2024, 43(8): 1305 − 1314. (in Chinese with English abstract) |
[15] | 杨善印,侯利军,吉庆伟,等. 植生混凝土抗压强度和降碱方法研究进展[J]. 水利水电技术(中英文),2023,54(6):202 − 211. [YANG Shanyin,HOU Lijun,JI Qingwei,et al. Research progress on compressive strength and alkali reduction technology for vegetation concrete[J]. Water Resources and Hydropower Engineering,2023,54(6):202 − 211. (in Chinese with English abstract)] YANG Shanyin, HOU Lijun, JI Qingwei, et al. Research progress on compressive strength and alkali reduction technology for vegetation concrete[J]. Water Resources and Hydropower Engineering, 2023, 54(6): 202 − 211. (in Chinese with English abstract) |
[16] | 徐宏林,李梦茹,姜华,等. 丹江口水库土壤-底积物镉生态地球化学风险评价[J]. 中国地质,2021,48(4):1166 − 1176. [XU Honglin,LI Mengru,JIANG Hua,et al. Ecological geochemical risk assessment of cadmium in soil-sediment of Danjiangkou Reservoir[J]. Geology in China,2021,48(4):1166 − 1176. (in Chinese with English abstract)] doi: 10.12029/gc20210413 XU Honglin, LI Mengru, JIANG Hua, et al. Ecological geochemical risk assessment of cadmium in soil-sediment of Danjiangkou Reservoir[J]. Geology in China, 2021, 48(4): 1166 − 1176. (in Chinese with English abstract) doi: 10.12029/gc20210413 |
[17] | 乔建刚,董进国,李明浩,等. 生态混凝土植生与抗冲刷性能研究[J]. 硅酸盐通报,2023,42(3):917 − 924. [QIAO Jiangang,DONG Jinguo,LI Minghao,et al. Study on planting performance and scouring resistance of eco-concrete[J]. Bulletin of the Chinese Ceramic Society,2023,42(3):917 − 924. (in Chinese with English abstract)] doi: 10.3969/j.issn.1001-1625.2023.3.gsytb202303017 QIAO Jiangang, DONG Jinguo, LI Minghao, et al. Study on planting performance and scouring resistance of eco-concrete[J]. Bulletin of the Chinese Ceramic Society, 2023, 42(3): 917 − 924. (in Chinese with English abstract) doi: 10.3969/j.issn.1001-1625.2023.3.gsytb202303017 |
[18] | 刘琦,夏振尧,刘大翔,等. 页岩陶粒植生型多孔混凝土制备与植生试验研究[J]. 长江科学院院报,2017,34(12):115 − 121. [LIU Qi,XIA Zhenyao,LIU Daxiang,et al. Shale ceramsite porous concrete for plant growing:Preparation and planting test[J]. Journal of Yangtze River Scientific Research Institute,2017,34(12):115 − 121. (in Chinese with English abstract)] doi: 10.11988/ckyyb.20160800 LIU Qi, XIA Zhenyao, LIU Daxiang, et al. Shale ceramsite porous concrete for plant growing: Preparation and planting test[J]. Journal of Yangtze River Scientific Research Institute, 2017, 34(12): 115 − 121. (in Chinese with English abstract) doi: 10.11988/ckyyb.20160800 |
[19] | 郑木莲,王国清,贾献卓,等. 基于正交试验的多孔混凝土强度与空隙率影响因素分析[J]. 公路,2015,60(7):230 − 234. [ZHENG Mulian,WANG Guoqing,JIA Xianzhuo,et al. Analysis on the influence factors of strength and porosity based on orthogonal experiment for porous concrete[J]. Highway,2015,60(7):230 − 234. (in Chinese with English abstract)] ZHENG Mulian, WANG Guoqing, JIA Xianzhuo, et al. Analysis on the influence factors of strength and porosity based on orthogonal experiment for porous concrete[J]. Highway, 2015, 60(7): 230 − 234. (in Chinese with English abstract) |
[20] | 蒋昌波,刘易庄,肖政. 多孔混凝土内部孔隙特征研究[J]. 硅酸盐通报,2015,34(4):1105 − 1110. [JIANG Changbo,LIU Yizhuang,XIAO Zheng. Study on the Characteristic of Pore in Porous Concrete J]. Bulletin of the Chinese Ceramic Society,2015,34(4):1105 − 1110. (in Chinese with English abstract) |
[21] | 黄剑鹏,胡勇有. 植生型多孔混凝土的制备与性能研究[J]. 混凝土,2011(2):101 − 104. [HUANG Jianpeng,HU Yongyou. Study on preparation and properties of plant- growing porous concrete J]. Concrete,2011(2):101 − 104. (in Chinese with English abstract) |
[22] | 王家庆,吴健生,黄凯健,等. 生态混凝土绿色护坡的植生性与耐久性[J]. 土木与环境工程学报(中英文),2023,45(4):29 − 40. [WANG Jiaqing,WU Jiansheng,HUANG Kaijian,et al. Planting performance and durability of eco-concrete for slope protection[J]. Journal of Civil and Environmental Engineering,2023,45(4):29 − 40. (in Chinese with English abstract)] doi: 10.11835/j.issn.2096-6717.2021.191 WANG Jiaqing, WU Jiansheng, HUANG Kaijian, et al. Planting performance and durability of eco-concrete for slope protection[J]. Journal of Civil and Environmental Engineering, 2023, 45(4): 29 − 40. (in Chinese with English abstract) doi: 10.11835/j.issn.2096-6717.2021.191 |
[23] | 陈志山. 大孔混凝土的透水性及其测定方法[J]. 混凝土与水泥制品,2001(1):19 − 20. [CHEN ZhiShan. Permeability of macroporous concrete and its measurement method[J]. China Concrete and Cement Products,2001(1):19 − 20. (in Chinese with English abstract)] CHEN ZhiShan. Permeability of macroporous concrete and its measurement method[J]. China Concrete and Cement Products, 2001(1): 19 − 20. (in Chinese with English abstract) |
[24] | 许燕莲,李荣炜,谭学军,等. 植被型多孔混凝土的制备与植生试验[J]. 新型建筑材料,2009,36(2):16 − 20. [XU Yanlian,LI Rongwei,TAN Xuejun,et al. Planting experiment and preparation of porous concrete adapt to plants-growing[J]. New Building Materials,2009,36(2):16 − 20. (in Chinese with English abstract)] doi: 10.3969/j.issn.1001-702X.2009.02.005 XU Yanlian, LI Rongwei, TAN Xuejun, et al. Planting experiment and preparation of porous concrete adapt to plants-growing[J]. New Building Materials, 2009, 36(2): 16 − 20. (in Chinese with English abstract) doi: 10.3969/j.issn.1001-702X.2009.02.005 |
[25] | 张贵. 生态多孔混凝土孔隙结构与植被生长规律的结构相容性研究[D]. 长沙:中南林业科技大学,2018. [ZHANG Gui. The research on compattibility of pore structure and laws of vegetation growth in eco-porous concrete. [D]. Changsha:Central South University of Forestry & Technology,2018. (in Chinese with English abstract)] ZHANG Gui. The research on compattibility of pore structure and laws of vegetation growth in eco-porous concrete. [D]. Changsha: Central South University of Forestry & Technology, 2018. (in Chinese with English abstract) |
[26] | 田砾,逄增铭,全洪珠,等. 植生型多孔混凝土物理性能及植生适应性研究[J]. 硅酸盐通报,2016,35(10):3381 − 3386. [TIAN Li,PANG Zengming,QUAN Hongzhu,et al. Physical properties and vegetative adaptation of eco-porous concrete[J]. Bulletin of the Chinese Ceramic Society,2016,35(10):3381 − 3386. (in Chinese with English abstract)] TIAN Li, PANG Zengming, QUAN Hongzhu, et al. Physical properties and vegetative adaptation of eco-porous concrete[J]. Bulletin of the Chinese Ceramic Society, 2016, 35(10): 3381 − 3386. (in Chinese with English abstract) |
[27] | 刘赛赛,陈徐东,李升涛,等. 基于CT的再生骨料生态多孔混凝土细观结构分析[J]. 水利水电技术(中英文),2021,52(2):174 − 183. [LIU Saisai,CHEN Xudong,LI Shengtao,et al. Mesoscopic structure analysis of recycled aggregate ecological porous concrete based on CT[J]. Water Resources and Hydropower Engineering,2021,52(2):174 − 183. (in Chinese with English abstract)] LIU Saisai, CHEN Xudong, LI Shengtao, et al. Mesoscopic structure analysis of recycled aggregate ecological porous concrete based on CT[J]. Water Resources and Hydropower Engineering, 2021, 52(2): 174 − 183. (in Chinese with English abstract) |
[28] | 卞立波,董申,陶志. 碱激发矿渣/粉煤灰多孔混凝土基本性能试验研究[J]. 材料导报,2020,34(增刊2):1299 − 1303. [BIAN Libo,DONG Shen,TAO Zhi. Basic properties of alkali activated slag/fly ash pervious concrete[J]. Materials Reports,2020,34(Sup 2):1299 − 1303. (in Chinese with English abstract)] BIAN Libo, DONG Shen, TAO Zhi. Basic properties of alkali activated slag/fly ash pervious concrete[J]. Materials Reports, 2020, 34(Sup 2): 1299 − 1303. (in Chinese with English abstract) |
[29] | XU Gelong,SHEN Weiguo,HUO Xujia,et al. Investigation on the properties of porous concrete as road base material[J]. Construction and Building Materials,2018,158:141 − 148. |
[30] | 王灏喆,武钢义,代育恒,等. 基于响应面法的EICP-PVA固化粉砂土优化试验研究[J]. 公路,2023,68(11):264 − 272. [WANG Haozhe,WU Gangyi,DAI Yuheng,et al. Research on optimization of EICP-PVA solidified silty sand based on response surface method[J]. Highway,2023,68(11):264 − 272. (in Chinese with English abstract)] WANG Haozhe, WU Gangyi, DAI Yuheng, et al. Research on optimization of EICP-PVA solidified silty sand based on response surface method[J]. Highway, 2023, 68(11): 264 − 272. (in Chinese with English abstract) |
Specimen preparation
Compressive strength tests
Porosity changes under different factors
Changes of compressive strength under different factors
Changes of permeation coefficient under different factors
Relationship between effective porosity and total porosity
Relationship between effective porosity and permeability coefficient
Interaction effects of aggregate size and water-cement ratio on compressive strength
Interaction effects of aggregate size and cement paste volume on compressive strength
Interaction effects of water-cement ratio and cement paste volume on compressive strength
Predicted compressive strength value compared with the experimental value