Citation: | LIU Weizao, HE Minyu, LIU Qingcai, ZHANG Qiang. Study on the Mechanism of Rutile Beneficiation by Roasting Titanium-bearing Blast Furnace Slag with Copperas[J]. Conservation and Utilization of Mineral Resources, 2022, 42(3): 75-81. doi: 10.13779/j.cnki.issn1001-0076.2022.03.011 |
Titanium-bearing blast furnace slag (TBFS) and copperas are two major solid wastes discharged from pig iron and titania production with vanadium-titanium magnetite ore as feedstock. Co-disposal of the above two wastes is of great importance for the development of ferrotitanium industry. In this study, a novel process for rutile beneficiation was proposed by using TBFS and copperas. TBFS and copperas were co-roasted, where copperas was thermally decomposed into sulfur dioxide and ferric oxide, and the sulfur dioxide continued to react with the CaTiO3 and titanium-bearing diopside in TBFS. During the sulfation reaction of TBFS, the calcium and magnesium was converted into corresponding sulfates, while titanium was beneficiated to rutile. The effects of process parameters on beneficiation were studied systematically. It was found that addition of Na2SO4 significantly enhanced the conversion efficiency of Ti. Under the optimal conditions, i.e. a mass ratio of copperas to TBFS of 2, Na2SO4 dosage of 10%, roasting temperature of 650℃, roasting time of 4 h, the conversion efficiency of Ti reached 98%. The content of rutile reached 8.6%, which can be further beneficiated by flotation. The addition of Na2SO4 promoted the formation of molten Na3Fe(SO4)3, which was able to penetrate inside the TBFS and proceed sulfation reaction with inner TBFS. And gas-liquid-solid phase reactions facilitated the beneficiation of titanium.
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XRD pattern of the titanium-bearing blast furnace slag
(a)Standard Gibbs free energy change and (b)equilibrium composition for the reaction of CaTiO3 with FeSO4
Effects of roasting temperature (a), mass ratio(F/C) (b), holding time (c) and additives (d) on the conversion of Ti and decomposition ratio of copperas
XRD of the roasted slag at different roasting temperatures and mass ratio (F/C)
(a) Effects of Na2SO4 dosage on conversion efficiency of Ti from CaTiO3 and titanium-bearing blast furnace slag and decomposition ratio of copperas; (b) XRD patterns of samples under different calcination conditions
SEM images of the roasted samples without (a) and with the addition of 10% Na2SO4 (b)
EDS elemental mapping of the roasted slag with 10% Na2SO4