Citation: | WU Junquan, MA Jing, WANG Yingling, QIAO Fulong, LI Jing, HU Wenbin, ZHAO Yingjie, DUAN Mengzhan, WANG Jiangwei. Experimental Study on Preparation of Ceramsite with High Silicon Iron Tailings[J]. Conservation and Utilization of Mineral Resources, 2020, 40(6): 126-132. doi: 10.13779/j.cnki.issn1001-0076.2020.06.018 |
The high strength lightweight ceramsite was prepared by taking iron tailings as aggregate, and fly ash as corrector. In order to determine the sintering temperature range of the ceramsite, the thermal reaction process of the raw material was tested by TG-DSC and XRD. A group of orthogonal test is arranged and carried out to study the effect of composition ratio, sintering temperature, heating rate in high temperature zone and holding time on the bulk density, apparent density, water absorption and cylinder compression strength of ceramsite. The formulation and manufacturing process of permeable brick were optimized. The results showed that the density of ceramsite was greatly affected by composition of raw materials, while the sintering temperature had a greater impact on the water absorption and cylinder compressive strength. The high strength lightweight ceramsite with the bulk density of 888.20 kg/m3, the apparent density of 1 907.14 kg/m3, the cylinder compressive strength of 8.34 MPa, and 1h water absorption rate of 5.04% could satisfy the GB/T 17431.1—2010 standard, when the content of Al2O3 in the pellets was 17%, and the temperature was raised to 1 000 ℃ at 10 ℃/min, and then to 1 210 ℃ at 25 ℃/min, and the temperature was kept for 30 minutes. It has provided a new route for the comprehensive utilization of iron tailings.
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particles size distribution of iron tailing and fly ash
TG-DSC diagram of iron tailing and fly ash
XRD diagram of iron tailing and fly ash
Effect of factors on bulk density
Effect of factors on apparent density
Effect of factors on water absorption
Effect of factors on cylinder compressive strength
Micro morphology of A2B4C3D2、No.8 and No. 19 ceramsite