Citation: | GAO Shuling, MENG Lingguo, WEI Dezhou, SONG Zhenguo, YUAN Jun. Research Advance of Flow Characteristics in Spirals and Its Separation Performance[J]. Conservation and Utilization of Mineral Resources, 2020, 40(1): 166-171. doi: 10.13779/j.cnki.issn1001-0076.2019.12.001 |
With the decrease of high quality ore resources as well as the continuous increase of environment demand for production, it becomes feasible and significant to enhance the precise regulation to the separation process using the compound force field of centrifugal force and gravity. Spirals have been found many varied applications in mineral processing over numerous years, as well as the theoretical research results are also very rich. Combining the previous work by the authors and the related research developments at home and abroad, the significant problems were discussed in details, including the flow characteristics in spirals, the particles motion behaviors, relevant measurement approach and the influence of structural and operational parameters on spirals performance. Finally, the emphases and directions of spirals research were brought forward.
[1] | 彭会清, 李广, 胡海洋, 等.螺旋溜槽的研究现状及展望[J].江西有色金属, 2009, 23(3):26-29, 37. |
[2] | 陆朝波, 孙翊洲, 王万忠.广西某锡选厂提高枱浮摇床回收率的试验研究[J].矿产保护与利用, 2013(4):25-28. doi: 10.3969/j.issn.1001-0076.2013.04.007 |
[3] | 莫峰, 刘庆祥, 张军, 等.螺旋溜槽在云南某锌锡矿的应用研究[J].有色金属(选矿部分), 2013(1):77-80. doi: 10.3969/j.issn.1671-9492.2013.01.019 |
[4] | 陈中航, 于克旭.某贫赤铁矿选厂合理工艺流程的试验研究[J].中国矿业, 2013, 22(2):81-85. doi: 10.3969/j.issn.1004-4051.2013.02.020 |
[5] | Murphy S, Delfosb R, Pourquié M J B M, et al. Prediction of strongly swirling flow within an axial hydrocyclone using two commercial CFD codes[J]. Chemical Engineering Science, 2007, 62(6):1619-1635. doi: 10.1016/j.ces.2005.10.031 |
[6] | Sutalo I D, Paterson D A, Rudman M. Flow visualization and computational prediction in thickener rake models[J]. Minerals Engineering, 2003, 16(2):93-102. |
[7] | 刘峰, 钱爱军, 郭秀, 等.DSM重介质旋流器流场的数值模拟[J].煤炭学报, 2006, 31(5):627-630. doi: 10.3321/j.issn:0253-9993.2006.05.018 |
[8] | Dong K J, Kuang S B, Vince A, et al. Numerical simulation of the in-line pressure jig unit in coal preparation[J]. Minerals Engineering, 2010, 23(4):301-312. doi: 10.1016/j.mineng.2009.10.009 |
[9] | Xia J L, Rinne A, Gronstrand S. Effect of turbulence models on prediction of fluid flow in an Outotec flotation cell[J]. Minerals Engineering, 2009, 22(11):880-885. doi: 10.1016/j.mineng.2009.06.004 |
[10] | Kapur P C, Meloy T P. Industrial modeling of spirals for optimal configuration and design:spiral geometry, fluid flow and forces on particles[J]. Powder Technology, 1999, 102(3):244-252. doi: 10.1016/S0032-5910(98)00214-9 |
[11] | Jain P K, Rayasam V. An analytical approach to explain the generation of secondary circulation in spiral concentrators[J]. Powder Technology, 2017, 308:165-177. doi: 10.1016/j.powtec.2016.11.040 |
[12] | Matthews B W, Fletcher C A J, Partridge A C. Computational simulation of fluid and dilute particulate flows on spiral concentrators[J]. Applied Mathematical Modelling, 1998, 22(12):965-979. doi: 10.1016/S0307-904X(98)10030-6 |
[13] | 高淑玲, 魏德洲, 崔宝玉, 等.基于CFD的螺旋溜槽流场及颗粒运动行为数值模拟[J].金属矿山, 2014, 32(11):121-126. |
[14] |
黄秀挺.螺旋溜槽流场特征及其颗粒分选行为研究[D].沈阳: 东北大学, 2015. |
[15] |
李华梁.CFD技术应用于螺旋选矿机结构优化的研究[D].赣州: 江西理工大学, 2016. |
[16] |
王春光.圆管中螺旋流数值模拟及二维PIV试验研究[D].大庆: 大庆石油学院, 2009. |
[17] | 张志雁, 牧振伟.基于RSM模型的螺旋管道内二次流特性分析[J].新疆农业大学学报, 2011, 34(3):259-262. doi: 10.3969/j.issn.1007-8614.2011.03.016 |
[18] |
崔宝玉.水力旋流器流场及分离过程的数值试验研究[D].沈阳: 东北大学, 2013. |
[19] | Doheim M A, Gawad A F A, Mahran G M A, et al. Numerical simulation of particulate-flow in spiral separators:Part I. low solids concentration (0.3% & 3% solids)[J]. Applied Mathematical Modelling, 2013, 37(1-2):198-215. doi: 10.1016/j.apm.2012.02.022 |
[20] | Kwon J, Kim H, Lee S, et al.Simulation of particle-laden flow in a Humphrey spiral concentrator using dust-liquid smoothed particle hydrodynamics[J]. Advanced Powder Technology, 2017, 28(10):2694-2705. doi: 10.1016/j.apt.2017.07.022 |
[21] | 刘祚时, 赵南琪, 刘惠中, 等.螺旋溜槽分选流场中矿粒运动轨迹研究[J].中国钨业, 2016, 31(5):66-71. |
[22] | Mishra B K, Tripathy A. A preliminary study of particle separation in spiral concentrators using DEM[J]. International Journal of Mineral Processing, 2010, 94(3-4):192-195. doi: 10.1016/j.minpro.2009.12.005 |
[23] | 耿凡, 袁竹林, 孟德才, 等.球磨机中颗粒混合运动的数值模拟[J].热能动力工程, 2009, 24(5):623-629, 682. |
[24] | 赵啦啦, 刘初升, 闫俊霞, 等.振动筛面颗粒流三维离散元法模拟[J].中国矿业大学学报, 2010, 39(3):414-419. |
[25] | 张强强.基于DEM-CFD耦合的颗粒在水中沉降过程仿真分析[D].长春: 吉林大学, 2014. |
[26] | Basavarajappa M, Miskovic S. CFD-DEM simulations and electrical resistance tomography (ERT) studies of solid-liquid flows in flotation cell[C]. IMPC2014(27th, SANTIAGO, CHILE), 2014. |
[27] | 黄亚飞.应用PIV技术对上升流水力分选机流场的试验研究[D].北京: 煤炭科学研究总院, 2009 |
[28] | 王勤辉, 赵晓东, 石惠娴, 等.循环流化床内颗粒运动的PIV测试[J].热能动力工程, 2003, 18(4):378-381, 433-434. doi: 10.3969/j.issn.1001-2060.2003.04.013 |
[29] | 阮晓东, 赵文峰.水平渐扩管后气固两相流流动特性的试验研究[J].热力发电, 2006, (9):15-17, 32. doi: 10.3969/j.issn.1002-3364.2006.09.004 |
[30] | Cui B Y, Wei D Z, Gao S L, et al, Numerical and experimental studies of flow field in hydrocyclone with air core[J], Transactions of Nonferrous Metals Society of China, 2014, 24(8):2642-2649. doi: 10.1016/S1003-6326(14)63394-X |
[31] | 李广年, 张军, 陆林章, 等.PIV, LDV在螺旋桨尾流测试中的比对应用[J].航空动力学报, 2010, 25(9):2083-2090. |
[32] | 龚迎莉, 衡思江, 祁海鹰.采用3D-LDA测量旋转射流速度的方法研究[J].试验技术与管理, 2014, 31(7):53-57. |
[33] | 刘帆, 金世龙.激光多普勒测速仪中的频谱分析技术[J].红外与激光工程, 2012, 41(6):1462-1470. doi: 10.3969/j.issn.1007-2276.2012.06.012 |
[34] | 尹晔东, 王运东, 费维扬.激光多普勒测速仪在化学工程中的应用[J].现代化工, 2000, (2):17-20. |
[35] | 李秀明, 黄战华, 李翔宇, 等.二维点列式激光多普勒法测量物体速度[J].光学精密工程, 2014(10):2627-2632. |
[36] | 周健, 魏国, 龙兴武.激光多普勒测速仪方向辨别及低速测量的研究[J].红外与激光工程, 2012, 41(3):632-638. doi: 10.3969/j.issn.1007-2276.2012.03.017 |
[37] | 范象波, 郑洪君.螺旋溜槽的结构参数[J].金属矿山, 1984(9):36-41, 51. |
[38] | 魏德洲.固体物料分选学(第2版)[M].北京:冶金工业出版社, 2009. |
[39] | Atasoy Y, Spottiswood D J. A study of particle separation in a spiral concentrator[J]. Minerals Engineering, 1996, 37(10):1197-1208. |
[40] | 孙玉波.重力选矿(修订版)[M].北京:冶金工业出版社, 1993. |
[41] | 张一敏.固体物料分选理论与工艺[M].北京:冶金工业出版社, 2007. |
[42] | 杨钟秀.螺旋溜槽的螺旋槽横截面特性[J].有色金属(冶炼部分), 1977(8):33-35. |
[43] | Liu X, Zhang Y M, Liu T, et al. Pre-concentration of vanadium from stone coal by gravity using fine mineral spiral[J]. Minerals, 2016, 6(3):82-92. |
[44] | Liu X, Zhang Y M, Liu T, et al. Beneficiation of a sedimentary phosphate ore by a combination of spiral gravity and direct-reverse flotation[J]. Minerals, 2016, 6(2):38-48. |
[45] | 刘鑫, 张一敏, 刘涛, 等.微细粒螺旋溜槽在含钒石煤选矿中的分选特性研究[J].有色金属(选矿部分), 2017(3):70-77. doi: 10.3969/j.issn.1671-9492.2017.03.015 |
[46] | 刘惠中.一种新型螺旋溜槽的研制及其工业应用实践[C]//第四届全国选矿设备学术会议, 2001. |
[47] | 封国富.旋转螺旋溜槽选矿试验与实践[J].有色矿山, 2002(4):27-30, 37. doi: 10.3969/j.issn.1672-609X.2002.04.010 |
[48] | 杨才顺.试论旋转螺旋溜槽的选别机理[J].中国矿山工程, 1990(2):37-39, 30. |
[49] | 金仁国, 陆庆秋, 于克旭, 等.1200 mm×720 mm楔形刻槽螺旋溜槽研制及试验研究[J].金属矿山, 2000(1):46-48, 57. doi: 10.3321/j.issn:1001-1250.2000.01.012 |
[50] | 王光庆, 樊民强.格条对螺旋溜槽分选效果影响试验研究[J].中国矿业, 2016, 25(3):162-166. doi: 10.3969/j.issn.1004-4051.2016.03.040 |
[51] | 马龙秋, 孙玉波.高效新型螺旋溜槽的试验研究[J].金属矿山, 1997(7):46-47. |
[52] | 伍喜庆, 黄志华.磁力螺旋溜槽及其对细粒磁性物料的回收[J].中南大学学报(自然科学版), 2007, 38(6):1083-1087. doi: 10.3969/j.issn.1672-7207.2007.06.012 |
[53] | 韩彬, 张亮亮, 贾素娥.新型螺旋溜槽选别微细粒锡矿试验初探[J].世界有色金属, 2018(10):76-78. doi: 10.3969/j.issn.1002-5065.2018.10.041 |
[54] | 李广, 肖琴, 李春鸥, 等.新型高效螺旋溜槽的设计及应用[J].矿山机械, 2016, 44(5):63-66. |
[55] | 谢广元.选矿学[M].徐州:中国矿业大学出版社, 2005. |
[56] | 陆朝波, 朱文涛.原矿锡品位波动对车河选矿厂的影响及应对措施[J].有色金属(选矿部分), 2014(4):44-47. doi: 10.3969/j.issn.1671-9492.2014.04.011 |
[57] | 王全亮, 周虎强.某尾矿综合回收硫、铁资源试验研究[J].湖南有色金属, 2009, 25(3):15-18. doi: 10.3969/j.issn.1003-5540.2009.03.004 |
[58] | Tripathy S K, Murthy Y R, Modeling and optimization of spiral concentrator for separation of ultrafine chromite[J]. Powder Technology, 2012, 221:387-394. doi: 10.1016/j.powtec.2012.01.035 |