Citation: | GUO Wanxin, DONG Wanqiang, DENG Xiangyi, CHI Ruan, CHEN Zhuo, SUN Ningjie. Study on the Process of Phosphogypsum Floatation Coupled with Acid Leaching for Impurity Removal and Whitening[J]. Conservation and Utilization of Mineral Resources, 2024, 44(6): 129-138. doi: 10.13779/j.cnki.issn1001-0076.2024.08.008 |
Phosphogypsum, a bulk solid waste generated from the wet phosphoric acid process, is primarily disposed of through centralized stockpiling, which poses significant environmental risks. This study investigates the flotation and acid leaching conditions for phosphogypsum sourced from a phosphate fertilizer producer in Hubei, China. Optimal results were achieved under the following conditions: dodecylamine dosage of 200 g/t, slurry pH of 2.0, sulfuric acid concentration of 5%, liquid-solid ratio of 5:1, leaching time of 2 hours, and temperature of 35 ℃. The treated phosphogypsum exhibited a whiteness of over 70%, a CaSO4·2H2O purity exceeding 97%, and reduced soluble phosphorus and fluorine contents to 0.098% and 0.052%, respectively. FT-IR spectra, zeta potential, and surface tension analyses revealed that dodecylamine interacts with phosphogypsum surfaces through hydrogen bonding and physical adsorption. Additionally, the flotation process significantly decreased the silicon dioxide content in the concentrate. This method demonstrates simplicity, strong applicability, and potential to provide high-quality raw materials for the value-added utilization of phosphogypsum.
[1] | 韦家斌, 吉永海, 陈晓庆, 等. 磷石膏浮选提纯除杂工艺研究[J]. 非金属矿, 2022, 45(5): 57−60. WEI J B, JI Y H, CHEN X Q, et al. Study on purification and impurity removal of phosphogypsum by flotation[J]. Non−Metallic Mines, 2022, 45(5): 57−60. |
[2] | 王进明, 杜明霞, 李国欢, 等. 浮选净化对磷石膏制备β−半水石膏性能的影响[J]. 矿产保护与利用, 2023, 43(4): 57−60. WANG J M, DU M X, LI G H, et al. Study on flotation purification and impurity removal of phosphogypsum flotation purification for the preparation of phosphogypsum β the effect of hemihydrate gypsum on its properties[J]. Conservation and Utilization of Mineral Resources, 2023, 43(4): 57−60. |
[3] | 吴磊, 赵勇, 杨俊. 磷石膏净化处理方法探讨[J]. 广州化工, 2023, 51(8): 6−8. WU L, ZHAO Y, YANG J, Discussion on purification treatment of phosphogypsum[J]. Guangzhou Chemical Industry, 2023, 51(8): 6−8. |
[4] | MASHIFANA T P. Chemical treatment of phosphogypsum and its potential application for building and construction[J]. Procedia Manufacturing, 2019, 35: 641−648. doi: 10.1016/j.promfg.2019.06.007 |
[5] | MICHALOVICZ L, MARCELO M, MVLLER L, et al. Soil chemical attributes, nutrient uptake and yield of no−till crops as affected by phosphogypsum doses and parceling in southern Brazil[J]. Archives of Agronomy and Soil Science, 2019, 65(3): 385−399. doi: 10.1080/03650340.2018.1505041 |
[6] | 严超, 彭秋桂, 朱淼, 等. 磷石膏综合利用及除杂方法综述[J]. 磷肥与复肥, 2023, 38(2): 27−33. YAN C, PENG Q G, ZHU M, et al. Comprehensive utilization and impurity removal methods of phosphogypsum[J]. Phosphate Fertilizer and Compound Fertilizer, 2023, 38(2): 27−33. |
[7] | 李恒, 郭旭东, 钟晋, 等. 磷石膏杂质及净化研究现状[J]. 磷肥与复肥, 2023, 37(5): 22−26. LI H, GUO X D, ZHONG J, et al. Research status of phosphogypsum impurities and purification[J]. Phosphate and Compound Fertilizer, 2023, 37(5): 22−26. |
[8] | 刘泽, 尹胜威, 何霞. 建筑物墙体泛碱成因及防治方法[J]. 辽宁建材, 2005(1): 62. LIU Z, YIN S W, HE X. Causes and prevention methods of building wall alkalinity[J]. Liaoning Building Materials, 2005(1): 62. |
[9] | 王进明, 董发勤, 王肇嘉, 等. 磷石膏浮选增白净化新工艺研究[J]. 非金属矿, 2019, 42(5): 1−5. WANG J M, DONG F Q, WANG Z J, et al. Study on new technology of phosphogypsum whitening and purification by flotation[J]. Non−Metallic Mines, 2019, 42(5): 1−5. |
[10] | 李美. 磷石膏品质的影响因素及其建材资源化研究[D]. 重庆: 重庆大学, 2012. LI M. Study on quality infulencing factors of phosphogypsum and its utilization as building materials[D]. Chongqing: Chongqing University, 2012. |
[11] | 张婧, 孟醒, 唐永波, 等. 磷石膏杂质处理及综合利用研究进展[J]. 磷肥与复肥, 2021, 36(9): 25−28. ZHANG J, MENG X, TANG Y B, et al. Research progress of phosphogypsum impurity treatment and comprehensive utilization[J]. Phosphate and Compound Fertilizer, 2021, 36(9): 25−28. |
[12] | 方竹堃. 磷石膏高效水洗净化处理技术[J]. 云南化工, 2023, 50(2): 114−16. FANG Z K. High efficiency water washing purification technology of phosphogypsum[J]. Yunnan Chemical Technology, 2023, 50(2): 114−16. |
[13] | 吴浩, 韩超南, 汤昱. 我国磷石膏资源化利用研究进展[J]. 现代化工, 2023, 43(3): 18−21. WU H, HAN C N, TANG Y. Research progress on reutilization of phosphogypsum in China[J]. Modern Chemical Industry, 2023, 43(3): 18−21. |
[14] | XIAO J H, LU T, ZHUANG Y F, et al. A novel process to recover gypsum from phosphogypsum[J]. Materials, 2022, 15(5): 1944. doi: 10.3390/ma15051944 |
[15] | 李琴, 胡玉婷, 刘雪竹, 等. 磷石膏制备白石膏工艺研究[J]. 广州化工, 2018, 46(5): 94−97+158. LI Q, HU Y T, LIU X Z, et al. Preparation of opal paste from phosphogypsum[J]. Guangzhou Chemical Industry, 2018, 46(5): 94−97+158. |
[16] | 张利珍, 张永兴, 吴照洋, 等. 脱除磷石膏中水溶磷、水溶氟的实验研究[J]. 无机盐工业, 2022, 54(4): 40−45. ZHANG L Z, ZHANG Y X, WU Z Y, et al. Experimental study on removal of water−soluble phosphorus and water−soluble fluorine from phosphogypsum[J]. Inorganic Chemicals Industry, 2022, 54(4): 40−45. |
[17] | 杜明霞. 磷石膏浮选净化资源化理论与工艺研究[D]. 绵阳: 西南科技大学, 2022. DU M X. Study on the theory and technology of phosphogypsum flotation purification and resource recovery[D]. Mianyang: Southwest University of Science and Technology, 2022. |
[18] | 王伟, 彭伟军, 田家新, 等. 磷石膏煅烧−酸浸除杂增白实验[J]. 矿产综合利用, 2023: 1−9 (网络首发). WANG W, PENG W J, TIAN J X, et al. Study on removal impurity and whitening of phosphogypsum via calcination and acid leaching[J]. Inorganic Chemicals Industry, 2023: 1−9. |
[19] | 代典, 余学军, 潘志权. 浮选−化学法联用处理磷石膏制备高纯石膏[J]. 非金属矿, 2020, 43(1): 44−48. DAI D, YU X J, PAN Z Q. Flotation−chemical method for treating high−purity gypsum with phosphogypsum[J]. Non−Metallic Mines, 2020, 43(1): 44−48. |
[20] | 庞英, 杨林, 杨敏, 等. 磷石膏中杂质的存在形态及其分布情况研究[J]. 贵州大学学报(自然科学版), 2009, 26(3): 95−99. PANG Y, YANG L, YANG M, et al. Study on the existing forms and distribution of impurities in phosphogypsum[J]. Journal of Guizhou University (Natural Sciences), 2009, 26(3): 95−99. |
[21] | 梁洪超, 谭明洋, 李成琦. 磷石膏脱色增白技术研究进展[J]. 信息记录材料, 2022, 23(4): 43−45. LIANG H C, TAN M Y, LI C Q. Research progress on decolorization and whitening technology of phosphogypsum[J]. Information Recording Materials, 2022, 23(4): 43−45. |
[22] | 张利珍, 吕子虎, 张永兴, 等. 磷石膏提质降杂实验研究[J]. 无机盐工业, 2021, 53(6): 171−173+184. ZHANG L Z, LV Z H, ZHANG Y X, et al. Experimental study on improving quality and reducing impurity of phosphogypsum[J]. Inorganic Chemicals Industry, 2021, 53(6): 171−173+184. |
[23] | JI F, GE Y Y, CHEN Z J, et al. Flotation purification of waste high−silica phosphogypsum[J]. Journal of Environmental Management, 2022, 320: 115824−115824. doi: 10.1016/j.jenvman.2022.115824 |
[24] | 李兵, 包炜军, 郑义文, 等. 磷石膏净化预处理技术[J]. 磷肥与复肥, 2018, 33(3): 28−31. LI B, BAO W J, ZHENG Y W, et al. Pretreatment technology for phosphogypsum purification[J]. Phosphate and Compound Fertilizer, 2018, 33(3): 28−31. |
[25] | 田家新, 彭伟军, 苗毅恒, 等. 磷石膏漂白—煅烧增白工艺研究[J]. 矿产保护与利用, 2021, 41(3): 76−80. TIAN J X, PENG W J, MIAO Y H, et al. Study on the bleaching calcination whitening process of phosphogypsum[J]. Conservation and Utilization of Mineral Resources, 2021, 41(3): 76−80. |
[26] | 何东升, 刘星, 代江, 等. 两性捕收剂LDS浮选石英及其作用机理[J]. 矿产保护与利用, 2017(2): 47−50. HE D S, LIU X, DAI J, et al. Floatation behavior and mechanism of quartz using amphoteric collector LDS[J]. Conservation and Utilization of Mineral Resources, 2017(2): 47−50. |
[27] | 乔笑笑. 基于十二胺与仲辛醇的多元混溶药剂浮选性能及机理研究[D]. 太原: 太原理工大学, 2022. QIAO X X. Flotation performance and mechanism of reagents based on dodecylamine and 2−octanol[D]. Taiyuan: Taiyuan University of Technology, 2022. |
[28] | 闫蔚, 曾柏淋, 孟江, 等. 石膏红外图谱鉴定研究[J]. 光谱学与光谱分析, 2016, 36(7): 2098−2103. YAN W, ZENG B L, MENG J, et al. Study on the identification of gypsum by infrared spectroscopy[J]. Spectroscopy and Spectral Analysis, 2016, 36(7): 2098−2103. |
[29] | ZHANG H, CHAI W C, CAO Y J. Flotation separation of quartz from gypsum using benzyl quaternary ammonium salt as collector[J]. Applied Surface Science, 2022, 576(B): 151834. |
SEM (a) and (b), XRD pattern (c), and surface element distribution (d) of raw phosphogypsum
Schematic diagram of reverse flotation process
Effect of sodium oleate dosage on phosphogypsum concentrate (a) and flotation recovery (b)
Positive flotation process
Effect of particle diameter on phosphogypsum whiteness (a) and flotation recovery (b)
Effect of dodecylamine dosage on phosphogypsum whiteness (a) and flotation recovery (b)
Effect of slurry pH on phosphogypsum whiteness (a) and flotation recovery (b)
Effect of acid leachate concentration on the whiteness of phosphogypsum
Effect of liquid−to−solid ratio of acid leachate on the whiteness of phosphogypsum
Effect of acid leaching time on the whiteness of phosphogypsum
Effect of acid leaching temperature on the whiteness of phosphogypsum
Relationship between surface Zeta potential and pH value of quartz
Surface tension of dodecylamine collector
Infrared spectra of dodecylamine before and after interaction with phosphogypsum